The integration of advanced technology and advanced production methods is key to the creation of high-quality printed circuit boards. Our approach to smart manufacture consists of several crucial phases, ensuring efficiency, precision and traceability from the beginning to the end of the production cycle.
Elmab’s Excellence in Smart Manufacture
Elmab’s innovative production process
Planning and planning of production
From the import of the work plan to the production calendar
The process begins with the import of the work plan in the system MES (Manufacturing Execution System) through the access to the system ERP (Enterprise Resource Planning). This step allows to calculate the production phases automatically, while offering the possibility of manual adjustments to adapt to specific needs.
Traceability and quality analysis
Complete monitoring of the production cycle
Every step of the production of a PCB is traceable: from raw materials to the final customer, passing through every single process, batch, panel, set, piece and packaging. This traceability system ensures accurate localization and detailed analysis for each product.
Integration and automation of instruments
From parameter acquisition to alarm management
Automation plays a fundamental role in our production. We acquire and download instrument parameters, assign tasks and monitor machine alarms and performance.
Thanks to the industrial control network, we connect equipment and monitor the status in real time.
Real-time monitoring and data collection
Digital inspection and quality data collection
Each device is constantly monitored to ensure the highest level of efficiency. Based on standard inspection requirements, we complete digital audits and collect qualitative data for each individual product, ensuring that each PCB meets high quality standards.
Control of paperless production
Process execution and intelligent logistics distribution
Implementing paperless production control allows us to accurately track the production process, from intelligent logistics distribution to NOK management and process path control. Data collection and analysis takes place in a closed cycle, continuously optimizing our processes.
MES System and ERP Integration
From process data design to material management
Our MES system integrates perfectly with ERP, enabling the publication of process data and the management of materials needed for the work order, such as copper, PP, pad, aluminum, soldermask, and equipment needs, including film and drill tips.
We firmly believe that technology and innovation are key to providing high quality products to our customers. Our approach to smart manufacture allows us to exceed expectations, ensuring printed circuit boards made with the utmost precision and reliability.
